How To Season Rusty Cast Iron Skillet?

Cast iron skillets are a timeless kitchen staple, known for their durability and versatility. 

However, if your skillet has become rusty, it’s important to restore it properly to maintain its effectiveness. 

Rust occurs when the iron in your skillet reacts with moisture and oxygen, leading to oxidation. 

Though it may seem like a daunting task, removing rust and re-seasoning a cast iron skillet is simpler than you might think. 

Allow me to share with you the right cleaning methods, so you can breathe new life into your rusty skillet. 

Get ready to transform it into a sleek, well-seasoned cooking tool that’s perfect for everyday use.

Why Does Cast Iron Rust?

Cast iron is a highly durable material, but it is prone to rust when exposed to moisture. 

The primary reason for this is the high iron (Fe) content in cast iron. This can easily oxidize and form rust when it comes into contact with air and water. 

Rust can affect your cookware’s cooking surface and may even cause food to stick to the pan.

To prevent rust from forming on your cast iron skillet, it is essential to properly clean and season it regularly.

Seasoning a rusty cast iron skillet revitalizes the non-stick surface, making it ready for your next culinary masterpiece.

Also read: Carbon Steel Pan vs Cast Iron Pan

How to Remove Rust and Season a Rusty Cast Iron Skillet

Here is how you can remove the rust and season a rusty cast iron skillet

Scrub and Wash Your Skillet

To remove rust from your cast iron skillet, begin by scouring the rusty areas with steel wool or a Lodge Rust Eraser

Wash your skillet with warm, soapy water to remove any debris. 

Keep in mind that you may strip off some seasoning during this process but don’t worry, as you’ll be re-seasoning the skillet later.

Apply Oil

After cleaning the rust, pat your skillet dry with a paper towel or lint-free cloth. 

Then, apply a thin layer of vegetable oil or your preferred oil to the entire surface of the skillet, including the exterior. 

The best oil would be any neutral oil like grapeseed, canola, flaxseed, or any vegetable oil blend.

Don’t use a lot of oil, a tablespoon or two should be enough to coat the entire skillet.

The oil helps create a protective barrier and non-stick surface, ensuring your skillet’s longevity.

Oven Method

One way to season your cast iron skillet is the oven method. Preheat your oven to 400°F (205°C). 

Place a sheet of aluminum foil on the bottom rack to catch any excess oil that may drip off the skillet. 

Place the oiled skillet upside down onto the top rack and bake it for one hour. Once the hour is up, turn off the oven and let the skillet cool inside. 

This method helps bake the oil into the skillet, creating a durable, non-stick surface. It will also help to sterilize an old cast iron skillet.

Stovetop Method

An alternative to the oven method is the stovetop method. Heat the oiled skillet over medium heat on the stovetop until it starts to smoke slightly. 

Keep the heat on for a few more minutes, allowing the oil to burn into the skillet and create a non-stick surface. 

Once you’ve done this for a few minutes, turn off the heat and let the skillet cool down before using it. 

Remember to always dry your skillet thoroughly after cleaning it to prevent future rust buildup and maintain the seasoning on the surface.

Also read: Does Cast Iron work on Induction Cooktops?

How to Clean the Rusty Cast Iron Skillet Without Soap

If you have a rusty cast iron skillet, don’t worry, it’s not the end of the world. You can restore it to its original condition without the use of soap. 

First, grab a potato, some vinegar, and coarse salt to help clean the surface. 

Cut a potato in half and sprinkle the coarse salt over the skillet’s rusty areas. Next, dip the cut side of the potato into the vinegar. 

Using the potato as a scouring pad, scrub the salt and vinegar over the rusted surface. The coarse salt acts as an abrasive, while the vinegar helps to dissolve the rust. 

Repeat this process until all the rust is removed from your skillet.

Once the rust is gone, rinse the skillet with water to remove any remaining salt and vinegar residue. 

Ward off any additional rust by thoroughly drying the skillet, either by using a towel or placing it in a warm oven for a few minutes.

You can also use baking soda and vinegar paste to scrub away the rust. Watch how to do it here:

Also read: Can You Use Cast Iron on a Glass Top Stove?

How to Care for a Cast Iron Skillet and Prevent Rusting

Caring for your cast iron skillet is essential to maintain its nonstick surface, prevent rusting, and ensure a long-lasting cooking performance. 

One of the first things you should do is properly season your skillet, which involves baking a thin layer of oil into the surface.

In addition to seasoning, regular and diligent cleaning is necessary to maintain your skillet. After each use, wash your skillet with water and minimal soap if needed. 

Remember to avoid abrasive metal scrubs; instead, use the firm side of a sponge. 

Avoid placing it in the dishwasher as the constant presence of water can cause the cast iron to form rust.

Once you have cleaned your skillet, dry it thoroughly with a towel to remove excess water droplets, which could cause rust over time.

Another important aspect of cast iron skillet care is how you store it. 

Make sure your skillet is completely dry and seasoned before storing it away. If you can, store your cast iron skillet in a dry and cool location.

Also read: How to Season a Ceramic Pan

Cast Iron Skillet Recipes

Cast iron skillets can be used for a variety of mouthwatering recipes. Allow me to share three recipes with you:

Cornbread with Chives

The first recipe we recommend trying is a classic Skillet Cornbread with Chives. This savory bread, loaded with cheddar cheese and chives, pairs perfectly with a bowl of chili or stew. 

To make it, simply combine cornmeal, flour, baking powder, salt, chopped chives, and shredded cheddar in a large bowl. Then, mix in your wet ingredients—milk, eggs, and melted butter. 

Pour the batter into your preheated and greased cast iron skillet, and bake at 425°F for 20-25 minutes until golden brown and cooked through.

Mac and Cheese

Another memorable dish you can prepare in your cast iron skillet is a comforting Mac and Cheese. Start by making a roux with butter and flour, slowly whisking in milk until smooth. 

Add your favorite cheese blends, such as cheddar and Gruyère, and stir until melted. 

Stir in cooked pasta, season with salt and pepper, and sprinkle with breadcrumbs before transferring the skillet to a 400°F oven. 

Bake for around 15-20 minutes until the top is crispy and golden.

Rhubarb Cobbler

Bring out the natural sweetness of rhubarb with a delightful Rhubarb Cobbler. This dessert is perfect for those looking to satisfy their sweet tooth using their cast iron skillet. 

Prepare a rhubarb filling by combining chopped rhubarb, sugar, cornstarch, lemon juice, and vanilla in your skillet, and cook over low heat until syrupy. 

Top the rhubarb mixture with a sweet biscuit dough made from flour, sugar, baking powder, salt, cold butter, and milk. 

Bake in a preheated 375°F oven for 30-35 minutes, or until the topping turns golden brown and the filling is bubbling.

Also read: Safest (Non-Toxic) Cookware Material

Frequently Asked Questions

Here are some frequently asked questions:

Is a Rusted Cast Iron Skillet Dangerous for Cooking?

A rusted cast iron skillet is not ideal for cooking, as it may introduce unwanted flavors to your food and jeopardize the skillet’s non-stick properties. However, it’s rarely dangerous unless the rust has reached extreme levels. To safely continue using your rusted skillet, restore it with a thorough cleaning and seasoning process.

I tried to season the rusty cast iron skillet and it became sticky and gummy. What to Do?

If your skillet feels sticky and gummy after seasoning, it’s likely due to excess oil and improper temperature during seasoning. To fix this, re-season the skillet by first cleaning it, wiping away the sticky residue, and then applying a thin layer of oil. Heat your oven to 350°F, place the skillet inside, and heat for at least an hour. Allow it to cool before removing it from the oven.

My Cast Iron Skillet Looks Burnt. What to Do?

A burnt-looking cast iron skillet indicates that the seasoning has likely been damaged or worn away. You can restore this by seasoning your skillet once more. Using a thin layer of vegetable oil, rub the entire surface of the skillet before heating it in the oven at 350°F for about an hour.

Can a Cast Iron Skillet Become Unusable?

Cast iron skillets are known for their durability and longevity, but neglect or improper care can result in damage or even render them unusable. Regularly seasoning and taking care of your skillet will help prevent it from becoming unusable.

What do the Cracks and Pits in Cast Iron Skillet Mean?

Cracks and pits in a cast iron skillet can indicate several issues, including prolonged exposure to moisture, extreme temperature changes, or physical impact. These damages can compromise the skillet’s performance and may eventually make it unusable. Avoid drastic temperature changes, and be gentle while cleaning to prevent further damage.

Conclusion

Following the right steps to season your rusty cast iron skillet is important for its longevity and performance. 

Start by scrubbing the rusty sections with steel wool or similar abrasive material to remove any rust and debris. 

You can opt for cleaning the skillet with soap or without soap. I have mentioned both ways in detail.

Once you’ve thoroughly cleaned the skillet, dry it completely using a lint-free cloth or paper towel.

Next, apply a thin coat of vegetable oil to the entire skillet, covering both the inside and outside surfaces. You can heat the skillet either in the oven or on the stovetop.

Go through both methods and decided which one to choose.

After the seasoning process, let your skillet cool down in the oven before carefully removing it and wiping off any excess oil.

Remember to keep your skillet clean and well-seasoned by repeating this process as needed. The more you use and care for your skillet, the better it will become.

Enjoy the benefits of your newly restored cast iron skillet and do try out the recipes above. Happy cooking!

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I’m Jueria and I am a regular contributor on cookeryspace.com. In my articles, I share time-saving techniques, appliance wizardry, and health-friendly recipes to bring taste and wellness to your table. So raise a glass (or a spatula) with me, to good health and good food, made easy!